Beekeepers may remove the entire honeycomb to harvest honey. Honey bees consume about 8.4 lbs (4 kg) of honey to secrete 1 lb (500 g) of wax, so it makes economic sense to return the wax to the hive after harvesting the honey, commonly called "pulling honey" or "robbing the bees" by beekeepers. The structure of the comb may be left basically intact when honey is extracted from it by uncapping and spinning in a centrifugal machine—the honey extractor. If the honeycomb is too worn out, the wax can be reused in a number of ways, including making sheets of comb foundation with hexagonal pattern. Such foundation sheets allow the bees to build the comb with less effort, and the hexagonal pattern of worker-sized cell bases discourages the bees from building the larger drone cells.
Fresh, new comb is sometimes sold and used intact as comb honey, especially if the honey is being spread on bread rather than used in cooking or as a sweetener.
Broodcomb becomes dark over time, because of the cocoons embedded in the cells and the tracking of many feet, called travel stain by beekeepers when seen on frames of comb honey. Honeycomb in the "supers" that are not allowed to be used for brood (e.g. by the placement of a queen excluder) stays light coloured.
Numerous wasps, especially Polistinae and Vespinae, construct hexagonal prism-packed combs made of paper instead of wax; and in some species (such as Brachygastra mellifica), honey is stored in the nest, thus technically forming a paper honeycomb. However, the term "honeycomb" is not often used for such structures.
The axes of honeycomb cells are always quasi-horizontal, and the nonangled rows of honeycomb cells are always horizontally (not vertically) aligned. Thus, each cell has two vertical walls, with "floors" and "ceilings" composed of two angled walls(disparity with image "Honeycomb-Process"). The cells slope slightly upwards, between 9 and 14 degrees, towards the open ends.
There are two possible explanations for the reason that honeycomb is composed of hexagons, rather than any other shape. One, given by Jan Brożek and proved much later by Thomas Hales, is that the hexagon tiles the plane with minimal surface area. Thus, a hexagonal structure uses the least material to create a lattice of cells within a given volume. Another, given by D'Arcy Wentworth Thompson, is that the shape simply results from the process of individual bees putting cells together: somewhat analogous to the boundary shapes created in a field of soap bubbles. In support of this, he notes that queen cells, which are constructed singly, are irregular and lumpy with no apparent attempt at efficiency.
The closed ends of the honeycomb cells are also an example of geometric efficiency, albeit three-dimensional and little-noticed. The ends are trihedral (i.e., composed of three planes) sections of rhombic dodecahedra, with the dihedral angles of all adjacent surfaces measuring 120°, the angle that minimizes surface area for a given volume. (The angle formed by the edges at the pyramidal apex, known as the tetrahedral angle, is approximately 109° 28' 16" (= arccos(−1/3)).)
The three-dimensional geometry of a honeycomb cell
The shape of the cells is such that two opposing honeycomb layers nest into each other, with each facet of the closed ends being shared by opposing cells.
Opposing layers of honeycomb cells fit together
Individual cells do not show this geometric perfection: in a regular comb, there are deviations of a few percent from the "perfect" hexagonal shape. In transition zones between the larger cells of drone comb and the smaller cells of worker comb, or when the bees encounter obstacles, the shapes are often distorted. Cells are also angled up about 13° from horizontal to prevent honey from dripping out.
In 1965, László Fejes Tóth discovered that the trihedral pyramidal shape (which is composed of three rhombi) used by the honeybee is not the theoretically optimal three-dimensional geometry. A cell end composed of two hexagons and two smaller rhombuses would actually be .035% (or approximately 1 part per 2850) more efficient. This difference is too minute to measure on an actual honeycomb, and irrelevant to the hive economy in terms of efficient use of wax, considering that wild comb varies considerably from any mathematical notion of "ideal" geometry.
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